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Solution 3

Machine gypsum plastering

Mix and spray dry gypsum in a closed system, then level it smooth with a DM machine. Cleaner and more consistent.

A DM-MIX or D70 mixes dry gypsum with water and sprays it; a DM machine levels it automatically. According to the manufacturer, a crew of 4 covers about 800 m² per day.

Crew (manufacturer data)
4 people; the manufacturer reports output equal to 10 people
Output (manufacturer data)
about 800 m²/day (manufacturer data)
DM-MIX gypsum mixing sprayer and DM leveler applying gypsum plaster

Equipment in this solution

Equipment line: Machine gypsum plastering
  1. DERUTU DM-MIX twin-mixer gypsum spraying machine

    Mix and spray gypsum

    DM-MIX or D70

  2. DERUTU DM Leading PRO battery-powered automatic plastering machine, 4.2 m working height

    Automatic levelling

    DM Leading PRO

  3. Hand finishing of corners and edges

Crew (manufacturer data)
4 people; the manufacturer reports output equal to 10 people
Output (manufacturer data)
about 800 m²/day (manufacturer data)
DERUTU DM-MIX twin-mixer gypsum spraying machine
Gypsum sprayers DERUTU

DM-MIX

DM-MIX twin-mixer spraying machine

Twin-motor mixing and spraying of dry gypsum, 60 L/min

Output flow
60 L/min
Output (manufacturer data)
over 1,200 m²/day
Voltage
380 V, 5.5 + 3.0 kW
DERUTU D70 gypsum mixing sprayer for dry and wet material
Gypsum sprayers DERUTU

D70

D70 gypsum mixing sprayer

More compact option, dry or wet material, runs on 220 V or 380 V

Output flow
20 L/min (220 V) · 30 L/min (380 V)
Output (manufacturer data)
over 700 m²/day
Voltage
220 V or 380 V
DERUTU DM Leading PRO battery-powered automatic plastering machine, 4.2 m working height
Automatic plastering machines DERUTU

DM Leading PRO

DM Leading PRO 4.2 m automatic plastering machine

Automatic leveling of walls up to 4.2 m

Working height
0–420 cm
Output (manufacturer data)
over 800 m²/day
Power
2 × 48 V batteries or mains

First, a D70 or DM-MIX mixing sprayer automatically mixes and sprays the material so the gypsum bonds evenly to the wall. Dry powder is mixed in a closed environment, which means less dust and a more uniform mix than hand mixing.

Next, the DM machine levels the surface automatically to a smooth, precise finish. Surplus material scraped off can be returned to the sprayer.

This solution suits projects that use gypsum plaster on interior walls and ceilings, where a smooth surface is needed for direct painting or a thin skim coat.

Advantages over manual work

  • Output per person up by over 200%: a crew of 4 matches 10 people (manufacturer data)
  • Plumb and flatness deviation within 2 mm (manufacturer data)
  • Bond strength 2.5 times that of manual work, fewer voids, less repair (manufacturer data)
  • Closed dry-powder mixing: less dust, more uniform mix
  • Mobile and IoT connectivity for job-site data

As published by the manufacturer DERUTU. Actual output depends on site layout, materials and crew skill.

Work process

  1. Inspect the substrate

  2. Prepare the substrate

  3. Spray bonding agent

  4. Install guide rails

  5. Mix and spray by machine

  6. Level (machine plus hand)

  7. Cure

Best when

Best when

  • Interiors, offices, hotels and apartments using gypsum plaster
  • Gypsum contractors aiming for more output and more uniform surfaces

Think twice when

  • Availability of bagged dry gypsum plaster in your area: check first
  • The DM-MIX needs 380 V; with only 220 V choose the D70

The manufacturer estimates payback after about 10,000 m², based on labor rates in China. Use the payback calculator with your Vietnamese rates.

Open the payback calculator

1-year warranty · On-site support · Video guidance (manufacturer policy)

Watch it run

Machine spraying, then DM leveling: before and after

The full outdoor process: a sprayer applies mortar, a DM machine levels it on its rail, and the surface is compared before and after.

Original DERUTU footage, job site in China.

DM Leading PRO plastering on site

The DM Leading PRO leveling a wall on a real job site.

Original DERUTU footage, job site in China.

Frequently asked questions

The D60, D70 and DM-MIX handle both lightweight and heavy gypsum (manufacturer data). We recommend a trial with the exact product you plan to use to tune flow and consistency.

Gypsum sets quickly, gives a smoother surface and shrinks less, and is usually used indoors. Cement mortar suits external and damp areas better. We advise based on your project's design requirements.

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